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Microalsar Grinding Line

Ultra-Compact Measuring Head for In-Process Control During Precision Grinding

Ultra-Compact Measuring Head for In-Process Control During Precision Grinding When the manufacturing process requires high precision grinding, and the products produced are measured in the nano technology range, Marposs, the world leader and perfect partner for high precision applications, presents the MicroAlsar in-process measuring head.

This head within its compact size, offers unrivalled performance, versatility and ease of application onto precision grinding machines. The measuring head and its introduction slide, which can be either pneumatically or hydraulically applied, are the smallest available on the market and consequently provide a gauging solution when table space is restricted and micro components are being ground.

The MicroAlsar gauge head including its cable and connector ensures the integrity of the measuring signal providing guaranteed performance and reliability in the most hostile conditions encountered in the industrial environment.

Grinding Line Nanounimar

High Quality in your Hands

grinding machine unimarOver a number of years, specific designs were realized depending on machine type or the part to be ground. In the late 1990’s Marposs rationalised and engineered the Unimar which is a truly unique gauge head combining high precision with versatility.

Thousands of Unimar gauge systems have already been installed worldwide by manufacturers of all types of grinding machines with exceptional results, these being used in many industrial sectors, including the automotive, bearing, compressors, injectors, hydraulic, and electrical appliance industries.

To suit the current and future trend for smaller grinding machines, Marposs has now introduced the NanoUnimar, another innovative design, evolving from the successful Unimar range.

NanoUnimar has small physical dimensions, however it pays large dividends in term of cost and performance ratios. Its sub-micron accuracy and stability are, with its compact size, the main features in providing a gauge solution when space is restricted and micro components are being ground.

NanoUnimar can be used with the full range of Marposs electronic units, including the P7 with its cycle display and machine control via its screen.

Alternatively it can be directly connected to the grinding machine’s PC based CNC using the Marposs Human Interface Software (MHIS), making efficient use of an existing resource.

In spite of its size NanoUnimar’s design provides reliability and precision whilst in the harsh grinding environment and ensures that modern process tolerances can be achieved.

Analysis of Milling on a grinding machine

When the word "multitasking" is applied to machine tools, the term generally refers to a machine that is capable of both turning and milling. That definition is fine as far as it goes. However, turning and milling are two fairly similar operations. They both use a cutting edge to make a chip, and they both occur at roughly the same stage in a production process. If the argument for multitasking has to do with reducing both the delay and the potential for error that come from transporting parts between different machines, then that argument gains strength if the multitasking machine can combine operations that are even further removed from one another in the production process. For example, what about combining milling and grinding? Grinding, of course, is typically thought of as a finishing operation.
Milling is more about removing a stock envelope. In many plants, these two operations are performed in different locations. In an even larger number of plants, they are performed by different employees who have different skills. Combining the two operations would not seem to be an obvious choice. However, certain profile grinding machines have developed in the direction of this type of multitasking, even when combining operations was not necessarily the goal. The MFP-TC grinding machine pictured, from Magerle (represented in the United States by United Grinding Technologies, Miamisburg, Ohio), provides an example.
To support an increasing role for creep-feed grinding (a higher-metal-removal rate process than grinding just for finish), this machine features a powerful spindle and stiff hydrostatic ways. Further, because wheel types such as conventional abrasive, plated CBN and vitrified CBN all excel in different applications, the machine has been equipped with the capability to store different wheels and automatically switch between them. This latter feature relies on proven technology. Specifically, it relies on a toolchange arm like that of a machining center, along with toolholders (or wheelholders in this case) that use the HSK interface of a machining center's toolholders. Taken together, this machine's tool changing, spindle power and rigidity produce the equivalent of a highly capable machining center.
Precise heavy milling can be performed on this machine, and milling and drilling tools can be stored in the tool magazine alongside the grinding wheels. Minimal Milling Chris Stine is a vice president of United Grinding Technologies. He says performing chip-making operations such as milling and drilling on a grinding machine is best suited to certain types of parts. It also requires a particular mindset about production. For a part to benefit from milling or drilling on a grinder, the cycle should consist of mostly grinding.
The MFP-TC machine cited above remains a grinder first and foremost, offering precision beyond what might be associated with even a higher-end machining center, he says. As a result, the machine can't compete economically against a machining center if traditional metalcutting makes up most of the work. However, many ground parts do feature a small but critical amount of this metalcutting.
Even on a grinding machine equipped with multiple wheels and capable of high metal removal rates, there are plenty of features that simply cannot be ground. Holes, pockets and slots that don't run completely through the workpiece are examples. When the part has one or more features such as these, performing these cuts on the grinder can save considerable cost by eliminating the need to set up on multiple machines.
This is particularly true for parts such as airfoils, in which the location of machined features may be defined with respect to ground surfaces that have complex geometries. Another argument for consolidating operations relates to the part's size. Large parts magnify the savings in floor space that might result from combining grinding and machining center operations into one machine. Labor savings might also be more significant. The bigger the part, the better it is to set it up in just one place.
For particularly large parts,such as jaw crusher,grinding mill,stone crusher,milling machine,rock crusher,crusher etc. Mr. Stine says that the range of potential operations expands to include turning. A rotary table that can turn at 70 rpm can deliver 1,500 sfm of cutting speed to a turning tool that cuts at a diameter of 7 feet. This is exactly the solution that GE Gas Turbines (Greenville, South Carolina) adopted for machining large turbine wheels. Parts that used to be machined on a grinder, a vertical lathe and a boring mill now receive all of this machining on one Magerle machine tool. The change saves about 6 hours of setup time and 2 days of queue time, according to engineers at the plant. Overall, there has been a 30 percent cycle time reduction.
Process Perspective These savings overcome the fact that the multitasking grinder is unlikely to be cost-efficient when it comes to milling or turning as isolated operations. Accepting this seeming inefficiency within the machining cycle, for the sake of a more efficient process overall, is part of the recipe for implementing these machines effectively. Different manufacturing organizations view their costs differently, and the need for this process-wide outlook is part of why identify

Guardian Grinding & Leveling Guide Grinding Gears

You know what really grinds my gears?

Political distractions.

Two weeks ago, there was a great substantive discourse that was taking place between John McCain and Barack Obama. Issues such as the Iraq war, the economy and a sound energy policy were at the forefront of nearly every campaign stop for both candidates. Sure, the talking points were relatively predictable -- and there wasn't a lot of 'spice' in the campaign -- but at least there were distinctions being drawn on issues about which Americans are concerned.

But that has all changed.

Ever since Barack Obama went on his whirlwind world tour through the Middle East and Europe, the McCain campaign (much to my chagrin) has gotten increasingly negative, and decreasingly substantive in their rhetoric.

Most frustrating to me is the new McCain attack that has the media completely distracted: Celeb. The off-base ad in which McCain insinuates that Obama is unfit for the presidency because he is famous. That because he is well-known (and well-liked) around the globe, Obama is somehow a bad choice for our nation's highest office. The media is eating this advertisement (and it's connotation) up -- and ignoring real issues like war, economy, energy, education, et al.

Why isn't anyone calling this out for what it is -- a political distraction?

The McCain campaign was clearly frustrated by all of the coverage that Obama received on his big international trip. So frustrated that McCain himself started alleging that the media was Obama-biased (rrrrright - this coming from the guy who has said that the media is his base).

So, how do you turn the attention of the press back to you in such a way that they'll HAVE to listen? You compare Barack Obama to two celebrities to are famous for their (very) public downward spiral and... nothing, respectively.

Now that the media is questioning whether Obama is, in fact, a celebrity on par with the likes of these two infamous blondes. They are asking various panels of talking heads if there are racial overtones to the ad (there are not). And all the while, the McCain campaign continues to spew falsehoods and other non-substantive distractions (see: race card).

It's all a bunch of bunk.

Somebody needs to sit down with John McCain and tell him to knock it off. Somebody needs to grab him by his shoulders, shake him really good and say, "Dude, come on. You need to get back to the McCain of 2000 -- the guy that everyone liked."

That's what really grinds my gears... today.

World of Warcraft Grinding, Addiction, and You

I spent this afternoon looking over some wired articles from last week and found one in particular that made me smirk a bit.
My experience in MMORPG gaming is pretty extensive and one common annoyance that is a mainstay in modern day gaming is the what I like to call the donkey-carrot element. It is this element that drives addiction and is necessary in order to keep people playing games indefinitely.

Getting into World of Warcraft for the first time means hours of grinding: performing the same tasks over and over to “level up” a character. But far from being boring, grinding is one of the great unsung joys of gaming.

Last week, I finally decided to start playing World of Warcraft again. And you know what that means: Exciting medieval adventures! Chess-like strategizing with guildmates over raid techniques!

And, of course, grinding.

Hours upon hours of mind-numbing grinding.

The article goes on to discuss the psychology behind grinding, and why despite this truly burdensome element, people continue to pay monthly subscriptions. Without going into too much psychology, a subject of which I am a novice and an expert in my own mind, let me offer the simplest explanation for the acceptance of grinding.

Essentially, grinding offers users a way to kill time, blow off steam that might be building in real life ventures and simply beat stuff up. From the very first video games until now, there always was and will be a repetitive idea that lives on in virtual worlds. Think about simple, but popular video arcade games like Pac-man, Centipede, and Space Invaders.

Sure, the addiction element may not be anywhere near as sophisticated as that found in World of Warcraft or other MMORPGs, but designers today are paid to make addiction happen. Without addiction, games become yesterday’s news and there is no way they’d last beyond a few months to a year on the replay value scale.

As for my gaming habits, I notice that some of the most fun I have gaming involves repetitive and violent bludgeoning of pixels that resemble an enemy. In the real world, you might consider how hunters love stalking and destroying their prey. In the virtual world, the feeling is very much the same with the only consequence being that the time I spend hunting or destroying monsters online is time I could have spent doing something more productive.

WoW Gold Farming Strategies

In World of Warcraft, just like the real world, you aren't going to get very far at all without some purchasing power, and learning somewow gold farming strategies provide you with just that! wow gold farming strategies have a lot to offer and when you use them, it's much easier to get ahead. Remember, though, that while some strategies are fairly obvious, others are a bit more obscure, so check out the following wow gold farming strategies and make sure that the ones you use are good with your World of Warcraft class and circumstances.